Hardware Sensor Pod & Edge AI Pipeline
Combining multi-spectral physics sensing with local NVIDIA Jetson Orin compute to detect early mechanical micro-fractures completely offline.
Exploded View: EAIS-01 Industrial Sensor Pod
NVIDIA Jetson Orin Nano SOM
40 TOPS AI compute module executing real-time FFT waveform decomposition and local neural network inference at <15ms latency.
6-Element MEMS Ultrasonic Array
Wide-band acoustic array capturing sound frequencies up to 100kHz—isolating bearing race micro-cracks from background factory noise.
FLIR Thermal Core & Magnetic Mount
Radiometric infrared thermal camera coupled with a 80kg pull-force neodymium magnetic base for 30-second non-invasive mounting.
Experience Live Telemetry & Waveform Inference
Live Telemetry & Acoustic Waveform Engine
Simulate physical machine health states and observe real-time local Jetson AI inference.
The 3-Layer Edge AI Data Pipeline
How raw acoustic wave signals transform into automated factory maintenance work orders.
FFT Waveform & Spectral Decomposition
Processes raw 192kHz audio streams into STFT (Short-Time Fourier Transform) spectrograms and Mel-frequency coefficients locally.
TinyML Convolutional Neural Network
Lightweight micro-CNN model trained on industrial vibration datasets to detect early race-way friction, gear wear, and imbalance.
Local Generative Diagnostic Agent
Synthesizes thermal, acoustic, and vibration anomalies into plain-language technician work orders with specific spare part SKU numbers.
100% Air-Gapped Security Architecture
FactoryVibe pods process all audio, thermal, and sensor data locally within the machine-attached Jetson chip. No raw audio or operational telemetry leaves the factory floor. Only encrypted, light text alerts are transmitted via local Modbus/MQTT or optional local Wi-Fi.